DIP vs.SMD Mesh Screens: A Professional Guide to Choosing the Right Product

In the outdoor LED display industry, mesh screens have become the preferred choice for building facades, high-altitude advertising, and sports venues due to their high transparency, lightweight design, and wind resistance. However, with DIP (Dual In-line Package) and SMD (Surface Mounted Device) as the two dominant technologies, many clients face confusion when selecting the right product.

This guide provides a detailed comparison across four dimensions—technical principles, performance, applications, and cost efficiency—to help you make the best decision for your project.

1. Technical Differences: Packaging Defines Performance

DIP (Dual In-line Package) Mesh Screens

  • Physical Structure: LED beads are inserted into PCB holes and soldered in place.

  • Light Emitting Unit: Traditionally uses discrete RGB beads ("3-in-1"). Kingaurora’s DIP570 integrates three LED chips into one package.

  • Optics: Independent lens structure for strong directional light.

  • Protection: Fully resin-sealed for superior weather resistance (IP65-IP67).

SMD (Surface Mounted Device) Mesh Screens

  • Physical Structure: LED chips are mounted directly onto the PCB surface.

  • Light Emitting Unit: RGB chips integrated into a single package.

  • Optics: Planar light emission for wider viewing angles (140°-160°).

  • Protection: Relies on encapsulation gel and coatings (typically IP54-IP65).

2. Key Performance Comparison

Feature DIP Mesh Screens SMD Mesh Screens Technical Insight
Brightness 8,000–10,000 nits 5,000–7,000 nits DIP’s lens focuses light better
Viewing Angle 100°–110° 140°–160° SMD emits light more evenly
IP Rating IP65–IP67 IP54–IP65 DIP’s sealed structure wins
Heat Dissipation Metal pin cooling (ΔT ≤15°C) PCB cooling (ΔT ≤25°C) DIP has lower thermal resistance
Shock Resistance Excellent (secure soldering) Good (requires reinforcement) DIP’s pins are more durable

3. Application Scenarios: Right Tech for the Right Job

Where DIP Excels

 Long-distance visibility (e.g., highway billboards, airports, skyscrapers)
 Harsh climates (deserts like Dubai, coastal cities like Sanya)
 24/7 reliability (power plants, traffic systems)

Where SMD Shines

 Close-up displays (shopping malls, luxury storefronts)
 Creative shapes (curved screens, custom designs)
 Temporary events (concerts, exhibitions)

4. Cost Efficiency: Total Ownership Analysis

Factor DIP Mesh Screens SMD Mesh Screens
Upfront Cost 15–20% lower per unit Higher unit cost
Installation Requires robust framing Faster/easier setup
Maintenance Lower per-LED repair cost Module replacement costly
Energy Use High brightness = higher draw (but DIP570 saves 30%) Better efficiency in mild temps

5. Expert Selection Guide & Kingaurora’s Solutions

Choose DIP if:

  • Viewing distance >20m

  • Extreme weather (heat, sand, rain)

  • Budget favors initial savings

Choose SMD if:

  • Viewing distance <10m

  • Indoor/outdoor transitional zones

  • Content is video-heavy

Why Kingaurora’s DIP Mesh Screens?
 Extreme durability: Patented DIP570 beads (IP67, -40°C to 70°C range)
 High brightness + efficiency: 8,000–10,000 nits, 30% energy savings
 Low maintenance: Ultra-thin, lightweight, front/rear serviceable


Kingaurora: 16 Years of Outdoor Expertise
Our engineering team provides custom solutions for DIP or SMD mesh screens, ensuring the best ROI for your project.

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